MEMBRANE designs, manufactures, and commissions UV debacterization systems by employing UV units from the best manufacturers available on the market.
As a qualified OEM with over 30 year experience, we design and manufacture custom or standard systems for all your debacterization/sterilization needs.
High-efficiency radiation, quality manufacturing, material selection, and vendors: our team of specialist engineers will offer you process options or embrace your own specifications.
Top-quality, selected components only are chosen for assembling in our units.
Units can be containerized, skid-based, or installed in the designated area.
The UV systems, depending on their criticality and the environment conditions, can be installed with redundancy: for example, installations like 2x100% or 3x50%.
Examples of flowrates range from a 5 m3/h to 1000 m3/h.
The most important characteristics our UV packages are:
- selection of custom UV lamps;
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Recycle loops, once-through processes, and cross-flow filtrations are among the many configurations we offer.
Flowrates range depending on the process, from a few m3/h to more than 100 m3/h.
Monitoring, external control. Our UV packages can be remotely controlled, feature local alarms and lamp activity LED, and even measure the UV intensity for an accurate UV radiation dosage control over time.
TOC reduction. At specific wavelengths UV radiation is capable of annihilating organic carbon thus eliminating TOC content. Our UV systems achieve such task with state-of-the-art equipment suitable for extreme environments.
High Pressure Lamps. Among the several options we offer when it comes to choosing UV lamps, we offer high intensity, high-pressure lamps for the ultimate radiation efficiency.
Self Cleaning Systems. Some special waters (e.g. onboard ships, FPSO, cruise liners) need to post-treat sewage with high NTU content (i.e. high turbidity). Our units manage this task flawlessly by radiating high-intensity and periodically self cleaning the quartz glass interface with the fluid to treat.
Manufacturing materials: SS304, SS316(L), polished SS316(L).
All our UV Debacterization units are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
UV chambers comply with PED, NIPH, NORSOK, and ATEX requirements.
Systems are installed in pharmaceutical industries.