Farma
Purified Water
Overview.
Our purified water makers are pure Reverse Osmosis (RO) or Nanofiltration (NF) systems.
All units are USP and cGMP compliant and rely on patented processes that yield smooth performance over time.
Among the most important features:
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Over 30 years of designing, improving, manufacturing, and installing these systems has yielded extremely reliable and robust units whose performance in unparalleled.
Flowrates range from 1 m3/h to 50 m3/h, and more by using modular trains.
Special features.
The iPRO © Option. All units can be remotely controlled by Membrane on Customer's request, or even directly by Customer via a simplified interface installed by Membrane on Customer's DCS or Control Room.
The iCon © Option. A special instrument capable of measuring the individual membrane performance. This unique, patented, feature allows for optimal maintenance over time of the membrane elements, and offers full guarantee, by analyzing the single element's operating status at the sampling rate of 1Hz. OEM warranty is fully covered when this option is installed, thus protecting the capital invested in the RO membranes.
Standard Rules and Certifications.
All our purified water makers are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
Application fields.
Systems are installed in pharmaceutical industries.
Process Separation
Overview.
From antibiotics to syrups and more, the pharmaceutical industry is currently using special separations that combine different processes.
By listening to Customers' needs MEMBRANE has developed custom processes that employ more technologies at the same time (i.e. RO, NF, MF, UF, EDI, IX and more) to yield the desired separation at the requested efficiency.
Whether your product is a sophisticated organic molecule thermally unstable or an inorganic compound, we have the effective solution for your needs, respectful of your product's unique features.
In the ever-changing scenario of pharmaceutical product separation, pilot testing is performed before setting up the production process. MEMBRANE has the ability and the units to assist our Customers even with pilot units to help them fine tune the process, and then design and build the full scale units.
Units comply with USP and cGMP and yield smooth performance over time.
Among the most important features:
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Flowrates range depending on the process, from a few m3/h to more than 50 m3/h.
Special features.
The iPRO © Option. All units can be remotely controlled by Membrane on Customer's request, or even directly by Customer via a simplified interface installed by Membrane on Customer's DCS or Control Room.
Standard Rules and Certifications.
All our process separtion units are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
Application fields.
Systems are installed in pharmaceutical industries.
Nanofiltration
Overview.
Several pharmaceutical preparations and solutions are now concentrated with Nanofiltration.
In several cases this process is sided to diafiltration and/or Ultrafiltration.
MEMBRANE designs and manufactures, and commissions systems based on such technologies customized for the pharmaceutical industry.
Our extended experience with organic and inorganic solutions, makes MEMBRANE the perfect choice for all your separation needs.
You will not have to be concerned about quality, manufacturing, material selection, and vendors: our team of dedicated engineers will guide you through the several options or embrace your own specifications by offering only selected, top-quality products to assemble on our units.
Among the most important characteristics our NF units feature, are:
- selection of custom NF elements with sanitary, pharma-grade manufacturing specs;
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Recycle loops, once-through processes, and cross-flow filtrations are among the many configurations we offer.
Flowrates range depending on the process, from a few m3/h to more than 50 m3/h.
Special features.
The iPRO © Option. All units can be remotely controlled by Membrane on Customer's request, or even directly by Customer via a simplified interface installed by Membrane on Customer's DCS or Control Room.
Standard Rules and Certifications.
All our nanofiltration units are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
Application fields.
Systems are installed in pharmaceutical industries.
Ultrafiltration
Overview.
MEMBRANE designs, manufactures, and commissions systems based on Ultrafiltration technology alone, or in conjunction with Ultrafiltration or Reverse Osmosis.
Our extended experience with organic and inorganic solutions, makes MEMBRANE the perfect choice for all your separation needs.
Flawless processes, quality manufacturing, material selection, and vendors: our team of specialist engineers will offer you process options or embrace your own specifications.
Top-quality, selected components only are chosen for assembling in our units.
Among the most important characteristics our UF units feature, are:
- selection of custom UF elements with sanitary, pharma-grade manufacturing specs;
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Recycle loops, once-through processes, and cross-flow filtrations are among the many configurations we offer.
Flowrates range depending on the process, from a few m3/h to more than 100 m3/h.
Special features.
The iPRO © Option. All units can be remotely controlled by Membrane on Customer's request, or even directly by Customer via a simplified interface installed by Membrane on Customer's DCS or Control Room.
Standard Rules and Certifications.
All our ultrafiltration units are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
Application fields.
Systems are installed in pharmaceutical industries.
UV Debacterization
Overview.
MEMBRANE designs, manufactures, and commissions UV debacterization systems by employing UV units from the best manufacturers available on the market.
As a qualified OEM with over 30 year experience, we design and manufacture custom or standard systems for all your debacterization/sterilization needs.
High-efficiency radiation, quality manufacturing, material selection, and vendors: our team of specialist engineers will offer you process options or embrace your own specifications.
Top-quality, selected components only are chosen for assembling in our units.
Units can be containerized, skid-based, or installed in the designated area.
The UV systems, depending on their criticality and the environment conditions, can be installed with redundancy: for example, installations like 2x100% or 3x50%.
Examples of flowrates range from a 5 m3/h to 1000 m3/h.
The most important characteristics our UV packages are:
- selection of custom UV lamps;
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Recycle loops, once-through processes, and cross-flow filtrations are among the many configurations we offer.
Flowrates range depending on the process, from a few m3/h to more than 100 m3/h.
Special features.
Monitoring, external control. Our UV packages can be remotely controlled, feature local alarms and lamp activity LED, and even measure the UV intensity for an accurate UV radiation dosage control over time.
TOC reduction. At specific wavelengths UV radiation is capable of annihilating organic carbon thus eliminating TOC content. Our UV systems achieve such task with state-of-the-art equipment suitable for extreme environments.
High Pressure Lamps. Among the several options we offer when it comes to choosing UV lamps, we offer high intensity, high-pressure lamps for the ultimate radiation efficiency.
Self Cleaning Systems. Some special waters (e.g. onboard ships, FPSO, cruise liners) need to post-treat sewage with high NTU content (i.e. high turbidity). Our units manage this task flawlessly by radiating high-intensity and periodically self cleaning the quartz glass interface with the fluid to treat.
Manufacturing materials: SS304, SS316(L), polished SS316(L).
Standard Rules and Certifications.
All our UV Debacterization units are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
UV chambers comply with PED, NIPH, NORSOK, and ATEX requirements.
Application fields.
Systems are installed in pharmaceutical industries.
Chromatography
Overview.
As part of the services MEMBRANE supplies to its Customers, it also develops preproduction units or production units such as chromatography pressure vessels.
MEMBRANE provides the full design, manufacturing, commissioning and startup of the chromatography units.
The strong experience in the pharmaceutical industry allows us to help you select the ideal solution for your needs.
Flawless manufacturing, material selection, and vendors: our team of specialist engineers will offer you process options or embrace your own specifications.
Top-quality, selected components only are chosen for assembling in our units.
Among the most important characteristics are:
- selection of custom UF elements with sanitary, pharma-grade manufacturing specs;
- Full SS316L (mirror polished or satin Ra<0.5) piping and manufacturing;
- IQ, OQ, PQ procedures and documentation;
- Softening pretreatment section;
- UV post-treatment with certified recycle loop;
- sanitization system;
Special features.
The iPRO © Option. All units can be remotely controlled by Membrane on Customer's request, or even directly by Customer via a simplified interface installed by Membrane on Customer's DCS or Control Room.
Standard Rules and Certifications.
All our chromatography columns are designed according to USP, cGMP, CE, ASME, ANSI, UNI standards whichever applicable.
Electrical and Instrumentation components may be for safe area or ATEX compliant.
Pressure vessels are SS316L mirror polished or GRP (if requested) designed and tested according with ASME VIII, ASME X, and PED (optionally).
Application fields.
Production, preproduction, pilot testing units in pharmaceutical industries.
